How Ultrasonic Empowers Extraction Technology

Ultrasonic extraction technology utilizes the combined effects of ultrasound—cavitation, vibration, pulverization, and stirring—in the extraction of natural product ingredients. By disrupting cellular tissue, it increases solvent penetration and the release of components, thereby improving extraction yields and shortening extraction time, resulting in efficient and rapid extraction of cellular contents. The parameters required for different plant ingredients vary depending on the frequency, intensity, and duration of the ultrasound.

1. Ultrasonic Equipment Introduction

The FUNSONIC Ultrasonic Sonochemical Treatment System consists of two parts: an ultrasonic vibrating unit (main unit) and an ultrasonic generator. The ultrasonic vibrating unit contains an ultrasonic transducer, a horn, and a device head (transmitter). The transducer converts the high-frequency electrical strength supplied with the aid of the ultrasonic generator into 20kHz to 40kHz mechanical energy. The ultrasonic generator is related to a 220V 50Hz electrical supply. Once turned on, it drives the vibrating unit, which then transmits ultrasonic energy into the liquid being treated.

2. Working Principle and Applications

When the tool head of an ultrasonic sonochemical treatment device is immersed in a liquid and the device is turned on, a unique chemical and physical reaction occurs in the liquid medium, known as ultrasonic cavitation. Acoustic cavitation types a jet of tiny bubbles. These bubbles compress and expand, elevating the temperature of the surrounding liquid and growing localized warm spots. The immediately give way of the bubbles generates extraordinarily excessive strain and acceleration, growing intense bodily and chemical prerequisites in the liquid. This has led to the growing application of ultrasonic sonochemical units in quite a number chemical and biotechnology industries, such as extraction, crushing and mixing, emulsification, dispersion and stirring, and defoaming, degassing, and response acceleration.

3. Choosing the Ultrasonic Sonochemical Process System

Ultrasonic processors for liquid treatment come in three types: 500-1000W (laboratory scale), 1500W (pilot scale), and 1500-3000W (industrial scale). These systems operate in either flow mode (pipeline circulation) or quantitative mode (insertion into a reactor), with no limit on the total volume of liquid that can be treated. Users can perform ultrasonic treatment on a small-scale (laboratory scale) device, analyze the effects of these parameters, and then determine the appropriate ultrasonic system and configuration.

4. Ultrasonic Extraction Technology is Widely Used in Quite a Number Fields

Pharmaceuticals: Ultrasonic extraction science excels in extracting usual Chinese medicinal substances (TCMs). It can replace traditional shearing methods, achieving efficient, energy-saving, and environmentally friendly extraction. Through the cavitation effect of ultrasound, active ingredients in TCMs can be quickly and efficiently extracted.

Food: Used for the extraction of food ingredients such as spices and pigments. High-value-added ingredients can also be extracted from rice bran, wheat bran, soybeans, and corn germ.

Agriculture: Used for the extraction of active ingredients from plants. Ultrasonic cyclic extraction technology offers rapid and simple pollen cell disruption, with a cell disruption rate that meets production process requirements, significantly reducing production costs.

Environmental Science: Used for factor evaluation of environmental samples. By mixing a water pattern with a appropriate solvent and making use of ultrasonic energy, natural pollution can be correctly released, facilitating subsequent evaluation and testing.

Industrial Raw Materials: Used for the extraction and evaluation of industrial uncooked materials. Ultrasonic extraction science can be used to speed up chemical reactions and separate products. For example, ultrasonic extraction technological know-how can be used to speed up chemical reactions and make bigger product yields. At the identical time, ultrasound can additionally be used to separate and purify chemical products, enhancing product great and purity.

5.Compared with Standard Extraction Techniques, it Affords Several Advantages

1. Ultrasonic extraction science will increase the yield of extracted substances and shortens extraction time, considerably enhancing product yield and useful resource utilization, shortening manufacturing cycles, saving uncooked materials, and enhancing monetary efficiency. Furthermore, the extracts comprise excessive ranges of energetic ingredients, facilitating environment friendly separation.

2. No heating is required, stopping the harm of heat-sensitive elements in the fabric prompted via extended heating, which should have an effect on the exceptional of the extracted ingredients.

3. It does not alter the chemical structure of the extracted ingredients, ensuring effective control of the stability of the ingredients and product quality, thereby improving product quality.

4. Its convenient operation, simple process, and complete extraction fully utilize traditional Chinese medicine resources, conserve resources, and are environmentally friendly.