Ultrasonic Tinning Machine (Dipping Soldering Equipment)

Ultrasonic tinning machines (immersion type) offer an environmentally friendly soldering solution that eliminates the need for flux, fundamentally avoiding the various problems associated with conventional flux soldering and providing stable and reliable soldering.

When large-area coatings are required, immersion soldering is definitely the perfect choice. Ultrasonic immersion soldering tools works by using transferring warmness into the solder bathtub thru a heated working head, melting the solder into a liquid state. Simultaneously, the high-frequency vibration electricity of the ultrasonic waves enters the liquid solder, growing cavitation on the surface of the workpiece. This directly gets rid of the oxide film from the surface, presenting a ideal surface for the solder joint and accomplishing the aim of stopping solder detachment barring the use of flux.

Ultrasonic dip soldering is a procedure that makes use of the cavitation impact generated via ultrasound in molten solder to peel off and take away the oxide layer on the surface of the metal immersed in the solder, which is then carried away by using the sound wave, permitting the solder to adhere extra firmly and evenly to the easy steel surface.

Advantages

Green and Environmentally Friendly Soldering (Indium) Solution:

1. No unsafe chemical substances are emitted, getting rid of the want for flux and flux cleaning.
2. No flux is used all through soldering (indium), ensuing in no hazardous gasoline emissions or industrial wastewater, as a result removing water and air pollution.

Achieving Perfect Soldering (Indium):

1. Using flux at some stage in soldering (indium) can create microbubbles inside the solder (indium). Over time, these microbubbles can lead to cracks and different soldering great issues. However, ultrasonic soldering (indium) does now not use flux. The vibrational electricity lets in the solder to penetrate even the smallest gaps, stopping the formation of microbubbles and attaining a best weld (seal).
2. Flux-free soldering eliminates defects in the weld joint precipitated by way of the sturdy corrosive houses of flux.
3. Ultrasonic vibration lets in the solder to penetrate into tiny gaps, ensuing in a sturdy and dependable weld joint.

Cost Savings and Increased Efficiency:

1. Using aluminum wire instead of expensive copper wire can significantly reduce costs (up to 80%).
2. Since flux-free soldering is not used, no pretreatment or flux-related processes are required, saving equipment and production costs, simplifying the soldering process, and improving production efficiency.

Support for New Material and Product Development:

1. Successfully solders substances that are hard to weld the use of regular methods, such as glass, ceramics, and aluminum non-metallic materials, facilitating the improvement of new materials.
2. Applicable to photo voltaic telephone glass, semiconductors, and ceramic heaters, facilitating the welding of twin substances (aluminum-copper, copper-glass, aluminum-glass, aluminum-ceramic), contributing to the improvement of new products.

Note:

The surface cleanliness of the welded parts has a significant impact on the welding performance. It is recommended to clean the welding surface with acetone before welding to achieve better welding results.